Modernization of machines and production lines

Based on many years of experience, we modernize machines and production lines, both in terms of safety and functionality.

Our work ranges from design to implementation. The experience gained allows for precise planning of deadlines and implementation times and their subsequent keeping. When establishing the concept, we take into account not only the assumptions presented by project managers, but also the convenience of operators, ease of repairs performed by maintenance and the satisfaction of the accounting department.

The experience gained while performing safety audits allows for the modernization of devices in accordance with all standards and directives. An interdisciplinary team of specialists is able to carry out comprehensive, extensive modernizations including such works as:

Modernization of machines in terms of functionality:

  • Modification and comprehensive replacement of machine control systems
  • Expanding the functionality of machines
  • Extension of pneumatic systems
  • Replacing drives with modern servo drives
  • Adding robotic stations
  • Adding vision control stations
  • Restoration of old machines
  • Modification of product transport systems – chain, belt and roller conveyors
  • Improving the efficiency and quality of the machine
  • Implementation and development of SCADA systems

Machine modernization in terms of safety:

  • Modifying safety systems
  • Modifying machine fencing and safety guards
  • Adding safety light curtains

Examples of modernizations carried out by our team:

Modernization Comprehensive modernization of the technological line control system
Scope of work:

  • Complete replacement of the safety system for the entire line in a distributed version with its sensors (10 safety curtains with a muting system, 10 magnetic bolts, wireless remote control according to SIL3, Pre-start)
  • Migration of old PLCs to a new platform using a distributed system along with the construction of new control cabinets
  • Comprehensive modernization of the pneumatic system in terms of safety
 Building materials industry
Modernization Comprehensive modernization of the technological line safety system
Scope of work:

  • Complete replacement of the safety system for the entire line, including its sensors
  • Comprehensive construction of all movable guards for lines (44 pcs.)
  • Comprehensive modernization of the pneumatic system in terms of safety
 Electrotechnical industry
Modernization Modernization of the production line by changing its course and adding new functionalities
Scope of work:

  • Adding two chain conveyors
  • Adding a new reject stand for defective elements
  • Adding the separation of the product flow into two conveyors
  • Modification of the control system
  • Modernization of the pneumatic system
 Pharmaceutical industry
Modernization Modernization of the product packaging line by changing its shape in order to reduce the occupied space:
Scope of work:

  • Moving the machines
  • Adding two Flexlink conveyors
  • Modification of safety guards
 Pharmaceutical industry
Modernization Modernization of machines in terms of safety
Scope of work:

  • Conducting a security audit
  • Machine guards modification
  • Modification of the machine control system
 Automotive industry
Modernization Modernization and renovation of the boring machine
Scope of work:

  • Complete replacement of the control system and the safety system for the entire machine, including its sensors
  • Replacement of all movable guards
  • Replacement of the AC motor with a friction brake for a 30kW servo drive
  • Comprehensive modernization of the hydraulic system
  • Replacing the pneumatic system
  • Complete aesthetic renewal of the entire machine
 Automotive industry

We invite you to the cooperation. We will be happy to prepare an offer for you:
phone: +48 (22) 753 24 80, +48 (22) 753 24 61
mail: biuro.warszawa@automatech.pl

www.automatechsklep.pl
www.bezpieczenstwo-maszyn.com
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