Modernization of machines and production lines

Solutions that guarantee the safety of work areas.

Based on many years of experience, we modernize machines and production lines, both in terms of safety and functionality.

Our work ranges from design to implementation. The experience gained allows for precise planning of deadlines and implementation times and their subsequent keeping. When establishing the concept, we take into account not only the assumptions presented by project managers, but also the convenience of operators, ease of repairs performed by maintenance and the satisfaction of the accounting department.

The experience gained while performing safety audits allows for the modernization of devices in accordance with all standards and directives. An interdisciplinary team of specialists is able to carry out comprehensive, extensive modernizations including such works as:

Modernization of machines in terms of functionality:

Modification and comprehensive replacement of machine control systems
Expanding the functionality of machines
Extension of pneumatic systems
Replacing drives with modern servo drives
Adding robotic stations
Adding vision control stations
Restoration of old machines
Modification of product transport systems – chain, belt and roller conveyors
Improving the efficiency and quality of the machine
Implementation and development of SCADA systems

Machine modernization in terms of safety:

Examples of modernizations carried out by our team:

Modernization	Comprehensive modernization of the technological line control system Scope of work: Complete replacement of the safety system for the entire line in a distributed version with its sensors (10 safety curtains with a muting system, 10 magnetic bolts, wireless remote control according to SIL3, Pre-start) Migration of old PLCs to a new platform using a distributed system along with the construction of new control cabinets Comprehensive modernization of the pneumatic system in terms of safety	Building materials industry
Modernization	Comprehensive modernization of the technological line safety system Scope of work: Complete replacement of the safety system for the entire line, including its sensors Comprehensive construction of all movable guards for lines (44 pcs.) Comprehensive modernization of the pneumatic system in terms of safety	Electrotechnical industry
Modernization	Modernization of the production line by changing its course and adding new functionalities Scope of work: Adding two chain conveyors Adding a new reject stand for defective elements Adding the separation of the product flow into two conveyors Modification of the control system Modernization of the pneumatic system	Pharmaceutical industry
Modernization	Modernization of the product packaging line by changing its shape in order to reduce the occupied space: Scope of work: Moving the machines Adding two Flexlink conveyors Modification of safety guards	Pharmaceutical industry
Modernization	Modernization of machines in terms of safety Scope of work: Conducting a security audit Machine guards modification Modification of the machine control system	Automotive industry
Modernization	Modernization and renovation of the boring machine Scope of work: Complete replacement of the control system and the safety system for the entire machine, including its sensors Replacement of all movable guards Replacement of the AC motor with a friction brake for a 30kW servo drive Comprehensive modernization of the hydraulic system Replacing the pneumatic system Complete aesthetic renewal of the entire machine	Automotive industry

Authorized distributor in Poland of companies:

Experts in Safety ● Automation Engineering

Automatech Sp. z o.o.
ul. Ewy 2, 05-816 Opacz - Kolonia, Poland

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